Fri. May 20th, 2022

One must know how to handle the egg at different stages – from the production to

consumption. It is not possible to maintain high quality of egg without proper handling.

After collection of eggs from layer house following steps should be followed:

  • Eggs should be collected in coated wire baskets or plastic container to facilitate cleaning and disinfection. Metal containers are not generally used.
  • Eggs should not be stacked too high to avoid breakage. These should be washed properly as soon as possible after col lection. This reduces the chances of contamination and loss of interior qualities.
  • For cleaning of dirty eggs, mild detergent can be used.
  • Eggs should be washed with little warmer water so that egg contents swell and push the dirt away from the pores.

. • Eggs should not be cooled before cleaning because egg shell may contract and pull any contaminant from the surface to pores during cooling.

  • After washing, eggs are cooled and dried.
  • Eggs should be stored as large end up. At least 75% relative humidity and temperature below the ambient temperature should be maintained in the storage for highest quality eggs.
  • Eggs should not be kept in a place close to onions, potatoes, apples, kerosene or strong odour of any kind because eggs absorb odour during storage.

Quality is the sum of the characteristics of given food item which influences the acceptability or preference by the consumer. Grades are used to classify a commodity into different levels or ranges of quality such as good, better, best or C, B and A grades. Standard is the description of one or more characteristics of food which divide those in the market into two or more groups called grade. Grades are based on standards. Eggs are usually graded according to established standard. In U.S.A, these are graded according to U.S.D.A standard which have been developed based on their exterior and interior quality parameters. In India, eggs are being graded as per egg grading and marketing rules, 1968. Following grading, egg and containers are marked by the grade designation and the word “Agmark’’. Recently, the Bureau of Indian Standard (BIS) has also come up with standard for grading eggs, taking into consideration both exterior and interior quality of eggs.

Candling of Egg

This method involves: (i) holding the egg before a suitable light at about elbow level with the air cell upward (ii) giving a quick twist in order to start the contents whirling. This makes the interior of the egg visible and the exterior of the egg more visible. This helps to see the condition of the shell, the size of the air cell and whether the yolk is well centered (a sign that the white is thick, as it holds the yolk in position). Thus it makes air cell, egg white, yolk, blood spots and other contents easier to distinguish.

During candling, the shell is examined for porosity, cracks and cleanliness. If there is any white line on the shell, then there is a cracked egg. Cracked eggs should not be stored but consumed as soon as possible or discarded. The size of air cell should be checked. The distance between top and bottom of the air cell, when the egg is held with air cell up, is measured as depth of the air cell. In a fresh egg, air cell is small and not more than 1 /8th inch deep. With the aging of the egg, air cell becomes larger due to evaporation and the egg is considered as low grade. The condition of albumen, its viscosity, presence of meat and blood spot is also visualized. Commercially, candling by flush candling and grading according to size/weight are done together followed by oil spraying on shell eggs.

Grading generally involves the sorting of products to quality, size, weight and other factor that determine the relative value of the product.

Advantages of grading and standardization:

  • Provide uniform categories – is of economic importance to interstate and foreign trade.
  • Give assurance of quality.
  • Personal inspection is not necessary.
  • For settling disputes involving quality.
  • Quality Factors in Grading of Egg

The various interior and exterior quality factors used in grading eggs are as follows:

  1. Condition of the yolk: Visibility ofyolk, ease ofits movement and shape are examined. In fresh egg, yolk is in the centre of the egg compared to old eggs. Presence of any blood spot or meat spot is also examined.
  2. Condition of the albumen: Albumen should be thick and firm in fresh eggs.
  3. Condition of the air cell: Air cell size is small in fresh egg and it increases with time of storage.
  4. Soundness of the shell: Shell may be broken, dented or may have cracks.
  5. Cleanliness of the shell: It has consumer appeal. Shell should be free from any visible dirt.
  6. Size: Eggs may be of jumbo size, extra large, large, medium, small, peewee size.
  7. Shape and texture of the shell: Visual inspection reveals mis-shaped, rough or thin- shelled eggs.
  8. Colour of the shell: It has consumer’s preference. Brown shell are preferred than white shell but it has no significance in quality. Shell colour may vary from white to brown, depending upon the breed of the hen.

Generally egg from pullet flock is of better grade compared to that of aged birds.

BIS Grading

GradeWeight of Individual Egg (gm)Weight per dozen (gm)Weight per unit of ten (gm)ShellAir cellWhiteYolk
A. Extra large60 and above715 and above596 and aboveClean, unbroken and sound shape normalUpto 4 mm in depth, practically regular or betterClear reasonably firmFairly well centred, practically free from defect, outline in distinct
A. Large53-59631­ 714526­ 595
A. Medium45-52535­ 630446­ 525
A. Small38-44456­ 534380­ 445
B. Extra large60 and above715 and above596 and aboveClean upto moderately stained, sound and slightly abnormal8 mm in depth. May be free and slight bubblyClear, may be slightly weakMay be slightly off centered, outline slightly visible
B. Large53-59631­ 714526­ 595
B. Medium45-52535­ 630446­ 525
B. Small38-44456­ 534380­ 445
Eggs which do not qualify under the above two grades, may be debarred for entering Trade Channels as fresh shell eggs.
USDA Grading
Quality FactorAA QualityA QualityB Quality
ShellClean Unbroken Practically normalClean Unbroken Practically normalClean to slightly stained1 Unbroken Abnormal
Air cellV% in. or less in depth Unlimited movement and free or bubbly3/16 in. or less in depth Unlimited movement and free or bubblyOver 3/16 in. or depth Unlimited movement and free or bubbly
WhiteClear FirmClear Reasonably firmWeak and watery Small blood and meat spots presentb
YolkOutline—slightly defined Practically free from defectsOutline – fairly well defined Practically free from defectsOutline-plainly visible Enlarged and flattened Clearly visible germ development but no blood Other serious defects
For eggs with dirty or broken shells, the standards of quality provide two additional qualities. They are:
DirtyCheck
Unbroken: adhering dirt or foreign material, prominent stains, moderate stained areas in excess of B qualifyBroken or cracked shell but membranes intact, not leakingc

Physico-chemical Changes

Egg starts to deteriorate in interior quality as soon as it is laid. The quality of eggs and their stability during storage are largely determined by their physical structure and chemical compositions. The fresh eggs have following characteristics:

Shell Colour: It may be white or brown.

Shell texture: Generally fresh egg shell is uniform and 0.35 mm thick. Eggs with dirty and poor shells should be avoided.

Shape: Usually egg shape is spherical with one broader and one comparatively narrower end. ‘Shape index’ is an indicator of egg shape. A fresh normal egg has a shape index of 72. Higher value indicates broader egg and lower value means longer egg.

Albumen quality: Fresh egg has thick, slightly cloudy and slightly greenish yellow colour albumen. Greenish yellow colour of albumen may be due to the presence of riboflavin (Vitamin B2)

Yolk quality: Yolk of fresh egg is round, firm, yellow in colour and stands up well.

During storage, various physical and chemical changes result in deterioration of the egg.

  • There is loss of interior quality due to escape of C02 through pores of the shell.
  • Loss of weight results from evaporation of moisture through egg shell pores. Therefore, it is better to store at 30°F and relative humidity (R.H.) 80-85%. The number and size of pores, temperature, R.H., length of storage time etc., affect the loss of moisture.
  • The thick white flattens and decreases in amount. Yolk flattens; membrane weakens and breaks when egg is opened. Finally staleness occurs. Yolk gets stuck to inner membranes and rapid mold growth occurs.
  • Tainting by odours of kerosene, gasoline, paint, varnish, onions etc. So, store away from such products.

Storage changes are mainly regulated by time, temperature and humidity of storage room. The first effect of storage change noticed in eggs in the enlargement of air cell due to evaporation of water from its contents. Transfer of water from white to yolk also occurs across the vitelline membrane due to difference in osmotic pressure. Thus vitelline membrane is distended. Other change noticed is liquefaction of white. Interaction of lysozyme and ovomucin in egg white is reduced with increase in pH, leading to liquefaction, since the maintenance of thick gel state of egg albumin is mainly due to the lysozyme and ovomucin complex.

Changes during storage can be summarized as:

  • Increase in size of air cell.
  • Loss of weight due to escape of moisture.
  • Increase in pH of albumen and yolk due to escape of C02.
  • Changes in egg contents as revealed by candling.
  • Changes in thick and thin albumin.
  • Yolk tends to migrate nearer to the shell.

  • Microbial Changes

Organisms associated with egg spoilage are given below:

Bacteria

  • Proteus vulgaris
  • PseudomonasJluroscence, P.ovalis
  • E. coli
  • Staphylococcus aureus
  • Clostridium sporogenus Moulds
  • Cladosporium
  • Torula

Moulds create problems only when there are:

  1.  High temp
  2. High humidity
  3. Long time storage

Moulds may not grow well on albumen. If it wants to grow, it has to get contact with yolk as in the case of an addled egg.

The growth of microorganisms results in defects such as mustiness, sourness, green, black and red rots.

  1. Mixed rots-H2S is involved.
  2. Green rot – Pseudomonas fluroscence causes this condition. Under UV light, a bright green colour of the albumen is seen.
  3. Black rot – It is caused by Proteus, Aeromonus, Pseudomonas. On candling, egg appears opaque with blackened yolk.
  4. Red rot – It is caused by Serratia spp. H2S i s involved.
  5. White rot or sour or addled egg indicates early stage of bacterial decomposition. ‘Black light’ is used to determine florescence in spoilage of egg.

Following methods employed to maintain the quality of egg:

1. Washing of eggs

Only dirty eggs are washed with water.

  1. Sanitizer is used as recommended by manufacturer.
  2. Water temperature should be 110° to 120° F for 3 minutes.
  3. Water should be changed after each batch washing.
  4. Eggs are collected from different sources to one plant which takes care of bulk washing of eggs.
  5. Ultrasonic are also used for egg as cleaning agents.

2.      Thermostabilization: This involves immersing the eggs in hot water. Different

TemperatureTime
130 degree F15 min
142 degree F2 min
212degree F5 sec

time-temperature combinations can be used. Three such combinations are given below:

Immersing the eggs in hot water (212° F or 100° C) for 5 seconds is known as flash heat treatment. Thermostabilization helps in stabilizing the albumen quality. Albumen immediately next to the shell gets coagulated by heat treatment and forms a fine peripheral film of albumen. This treatment also destroys the viable germ of fertile eggs and thereby defertilizes eggs. Thermostabilized eggs can be stored at room temperature for 3-4 weeks. But this method is time consuming, expensive and requires instalment to control heat. If temperature is not controlled properly it may result in cooked eggs. This method is not in practice.

  1. Cold Storage: For short term storage (upto 2-3 weeks), eggs are stored at 4°C with relative humidity of60-70%. Even the eggs can be stored at 15°C and relative humidity of70-80% for short term storage. Dirty, cracked or low quality eggs should not be kept in the cold storage. To facilitate heat loss from the eggs proper air circulation is important in the storage room. The storage room should be attached with an anteroom to avoid entry of air. For long term storage, a temperature of -1.1 °C with relative humidity of 85-90% is sufficient but eggs in shell should not be kept in the freezer.
ProductRefrigerator (4°C)Freezer (-18°C)
Raw eggs in shell3 to 5 weeksDo not freeze
Raw egg whites2 to 4 days12 months
Raw egg yolks2 to 4 daysYolks do not freeze well
Flard-cooked eggs1 weekDo not freeze
 
  • Lime water: Slaked lime is mixed with cold water to make saturated lime water solution. Eggs are submerged in this solution for 14-16 hours. Lime water treated eggs can be stored for 3-4 weeks at room temperature.
  • Oil coating: It involves use of oil which seals the pores of the shell and thus prevents escape of moisture and C02 from egg content. Generally, light weight.

colourless, odourless mineral oil is used for this purpose. Eggs are either dipped or sprayed. Oil temperature should be 15-30° C. Oil should be food grade and egg surface should be dried completely before oiling. Oil treated eggs can be stored upto 3 weeks at room temperature. But this treatment may result in oil shine of the egg and cloudy albumen as C02 cannot escape from the egg.

  • Water glass treatment: Water glass refers to a solution of 10% sodium silicate. It seals the shell pores of the eggs without hampering egg quality. Cold solution is used for dipping the eggs. Water glass treated eggs can be stored at room temperature.
  • Pasteurization of eggs: Generally pasteurization is done for preservation of yolk or whole egg content. Shell eggs are also pasteurized by immersing in hot water for a specific time (62° C for 3 minutes or 64° C for 2 minutes). Main objective of this treatment is to destroy the egg-spoiling microorganisms. Temperature and time should be maintained very carefully; otherwise it may result into cloudy albumen. You will study more about pasteurization in the next unit under the heading of‘egg products.’
  • Gaseous packaging: Eggs can be over wrapped with cellophane or packed in plastic bag or retail cartoons with inert gas like C02. Higher C02 pressure in the package reduces C02 loss from the eggs thus preserves the egg quality. It is costly and not convenient method.
  •  Irradiation: It preserves the egg quality but it is expensive and not practicable.

Eggs are fragile products. The egg should be packed in such a way that they are exposed to a minimum of shaking, jerks and pressure during the journey. Transport damage is 2 to 5%, which can be reduced to 1 % by using appropriate packaging material.

Rice husk, wheat chaff, chopped straw are used for packaging egg. It should be clean and odourless when used for local transport.

Precautions

  •  Avoid condensation of moisture on eggs.
  • Avoid excessive shaking.
  • Stack tightly and tied down securely to minimize movements.
  • Cover to protect from sun, heat, rain and extreme climate.

The eggs can be stored for 1 – 2 weeks at refrigeration temperature. The room temperature storage can leads to deterioration in quality within a week. They must be hold at constant low temperature for maintaining its quality. The production of egg is not uniform throughout the year. Therefore, it is important to preserve surplus eggs during peak season for distribution in the lean period of egg production.

For storage of eggs, following points should be considered:

  • Eggs should be stored small end down in egg carton to keep the air cell stable.
  • Temperature and relative humidity of the storage room should be maintained carefully. Eggs should not be stored at or above room temperature or at low humidity (lower than 70-75%). In warm dry environment, interior qualities of egg drop quickly.
  • Eggs should not be stored in a close vicinity of any odourous material like onion, fish etc.
  • Date should be mentioned in egg carton so that oldest eggs be sold first.

The various methods such as storage under C02, spraying mineral oil and thermostabilization employed to extend storage life of eggs have already been discussed.

  • Breeding: High egg quality starts with good breeding. Important egg quality factors such as egg weight, shell texture, shell thickness, shell colour and albumen height maybe inherited.
  • Rearing: Any hen that is expected to lay high quality eggs over an extended period of time must have been properly grown as a pullet. Only strong, healthy pullets can be expected to give maximum results in the laying house. Confinement rearing of pullets may be practiced where adequate housing is available. Eggs of the highest interior quality are usually laid by pullets. Confinement rearing results in clean egg as birds are reared in clean environment.
  • Nutrition : A balanced diet is essential for high production of eggs of good quality. Special attention must be given to supply adequate amounts of vitamins A and D, and calcium, if good shell quality is to be maintained. The misuse of certain feed additives may adversely affect egg quality. Layers must be confined at all times if eggs of uniform yolk colour are to be produced. Xanthophyll, Nicarbazine (drug), Gossypol, (of the cotton seed cake) in the feed produce olive yolk and pink albumen. A deficiency of Vitamin K may cause an increase in the number of blood spots. Flocks of good breeding on a good ration should not have a blood spot incidence much over 1 per cent.
  • Disease: Most outbreaks of disease or major flock disturbance will influence egg quality. The most common diseases severely affecting egg quality are Newcastle disease and bronchitis. These diseases are minimized by proper vaccination of the pullets.
  • Laying stock: Eggs from birds of different laying stock vary in the incidence of blood spot, meat spot, shell quality, egg size and albumen quality.
Age of birdalso influences the quality of the egg. Initial egg quality declines with increase in age of birds.

Age of birdHaugh unitEgg quality
26 weeks87.8good
39 weeks75.2decline
76 weeks73.0further decline

The higher number (Haugh unit), the better the quality of the egg (fresher, higher quality eggs have thicker whites).

  • Management

Litter: Dry litter (bedding material) is essential. The use of built-up litter and adequate ventilation help to keep litter dry.

Nests: Clean eggs can be produced only when nests are filled with clean nesting material and are adequate as to number and size. Hens prefer darkened nests. All nests should have aminimum of light and equal light ifhens use them uniformly.

Waterers: Automatic waterers with a wire platform underneath are recommended. An abundant supply of water is essential for high egg production. There should be approximately one pound of water for each dozen of eggs.

  • Collection of eggs: Eggs should be gathered at least three times per day. The exact time will vary according to the rate of lay and season of the year. A suggested schedule for gathering is 9:30 a.m., noon and 4:30 p.m. Heat is the worse enemy of quality. Always eggs should be gathered in a wire basket.
  • Cooling of eggs: A fresh laid egg has a temperature of approximately 107°F and will deteriorate rapidly unless cooled at once. Eggs should be cooled as soon as they are laid and kept cool until ready for use by the consumer. The best temperature for holding market eggs on the farm is from 50 to 60°F with a holding room humidity of approximately 75%. Any poultry man making egg production a major farm enterprise is usually justified in installing mechanical refrigeration equipment for cooling eggs. Eggs should not be packed until they have thoroughly cooled.
  • Cleaning of eggs: Dirty eggs should not be a serious problem if proper housing and management practices are followed. However, dirty eggs and those with heavy stains cannot go into Grades A or B. Therefore, dry cleaning or mechanical washing of dirty eggs is recommended. In an immersion type washer, the water should be thermostatically held at 120°F and eggs should not be washed longer than 3 to 5 minutes. The detergent should contain a sanitizer to reduce microbial growth. Certain egg laying farms are installing in-plant egg washers to eliminate the need of washing on the farm.
  • Shell Treatment: The purpose of shell treatment is to partially seal the pores of the shell thus reducing the escape of H20 and C02 from the egg. Farm shell treatment normally consists of spraying a light weight mineral oil on the upper portion of the eggs as they are being cased after being cooled.

Following table summarizes the various quality defects encountered in egg, their cause and remedy to prevent those problems.

ProblemCauseRemedy
Large air cellsHolding too long.Too high temperature and low humidity in holding room.Market more frequently.Provide 50-60°F temperature and 70-80% humidity in egg room.Supply adequate oyster shell and grit to hen.
Blood or meat spots or bloody eggs production1. Ruptures of blood vessels during egg formation.Avoid excitement or injury of birds.Good diet
Blood rings1. Partial germ development in fertile eggs.Remove males from flock.Cool eggs to below 60°F promptly
Heavy yolk shadows (when Candling)Weak, watery whites.Holding two long.Keep eggs at 50-60°C.Market 2-3 times a week.
Dark Yolks1. Feeding pigmented feeds or too much green.Confine birds to house, reduce pigmented.Keep eggs at 50-60°F.
Weak, watery whitesToo high temperatures for holding eggs.Holding too long.Disease, especially Newcastle.Breeding characteristic of birds.Keep eggs 50-60°F and 70-80% °F humidity.Market more frequentlyPrevent respiratory disease.Change strain of birds if other measure do not give results.

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